I have receive a couple of comments about how I will handle the interior of the window repair, with the ugly fiberglass bordering on the slightly less ugly wood. Thank you for your questions.
I guess the photos make the wood look better than it really is. I decided years ago that the plywood laminate on the inside of the cabin sides was too far gone to save. There are many areas beneath the removed big windows and smaller opening ports where water seepage has caused the wood to delaminated, including the big area I repaired with fiberglass that shows in one of the photos in the March 21st journal.
The vision for the interior is to be mostly bright white with varnished teak trim here and there. So the plan is to fair the joint between the fiberglass and wood, sand off the finish on the old plywood, soak it with epoxy to seal it, fair with filler, and paint it gloss white. This deals easily with the fiberglass/wood issue.
I am a very long way from realizing the interior look. At this point, it's an awful mess throughout. First I need to replace the other 8 opening ports with ones that thru-bolt rather than screw into the fiberglass with 1/2 inch screws. I need to restore the integrity of the main beam across the underside of the deck at the mast and attach the main bulkhead to it with more structure than it currently has. I think I want to install another deck beam under the mainsheet traveler just forward of the companionway for additional strength. I need to install the new stainless exterior handrails and any other deck hardware and restore the foam insulation in the cabin overhead. Then there's the galley and other cabinet work, including a redesigned dinette area with an additional seat/tool storage bin. Etc.When I get to the finish work, the big refit will be coming down the home stretch. When I write stuff like this, the departure date seems almost certain to be in 2016 rather than 2015. I hope not, but...
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